Advanced Waterjet Hardware Development

All of the waterjet machine tool manufacturers sell equipment for supporting waterjet machining applications. But these tools are designed for the general job shop market and there is no one tool that works for all applications. For advanced waterjet cutting applications specialized tools are required. Often they are specifically designed to optimize a particular application.

The engineers at Ormond are experts at designing custom waterjet tooling to meet the most demanding applications. Ormond will design and fabricate custom waterjet tooling and accessories for their customers needs.

Two of the most critical components in a waterjet cutting application is the waterjet nozzle body and the mixing tube design. The waterjet nozzle body must perfectly align the waterjet orifice with respect to the mixing tube. Tolerance stack up for all of the components can significantly affect the cutting results. The geometry of the mixing chamber and the spacing of the internal components also has a significant effect on high precision cutting applications. For any given application there is a specific waterjet nozzle geometry that will either optimize the machining results or even enable the machining process to occur.

The general waterjet machine tool manufacturers only offer 4 or 5 different internal diameter mixing tubes. This limited selection of waterjet mixing tubes is sufficient for most waterjet machining applications. But there are many instances where mixing tube diameter needs to have a specific diameter to machine production parts.

For example, cutting thousands of slots in circuit board materials. If the application required 0.025 inch wide slots, this would require two cutting passes with a standard 0.020 inch diameter mixing tube. The next larger standard mixing tube diameter is 0.030 inch. This diameter will make the slot too wide.
A custom 0.025 inch diameter mixing tube would simplify the cutting process into one cutting step which would cut the processing time in half. There are even some applications that require the waterjet mixing tube to be 24 inches long.


Ormond, LLC
4718 B Street NW, Suite 104
Auburn, Washington 98001
Phone: 253-852-1298 or 253-854-0796
Fax: 253-852-6940

Copyright 2001 - 2008 by ORMOND, All rights reserved